Zinc miniature die casting is the process of choice for small complex parts. Utilizing machines and dies specifically designed for high volume production of small parts, the ultra-fast cycling miniature zinc die casting process can produce castings at a rate of up to 1200 cycles per hour. While high-precision zinc miniature die casting is similar to the hot-chamber die casting CWM employs for larger parts, it is capable of holding tighter tolerances, often with zero draft, to net-shapes as-cast. Walls as thin as 0.020 in. (0.50 mm) and tolerances as tight as +–0.001 in. (0.03 mm) can be produced.
Major advantages of the miniature die casting process include:
• Ability to die cast complex net shape, flash-free parts with specified features and tolerances as-cast,
• No postcasting machining, with even gate removal eliminated by automated degating.
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This Video is a Quick rundown of how to remove injectors from a 6.6 LB7 and actually Rebuild your existing injectors with a kit that I now sell. We also have these kits for the LLY engine now!!! Its not as difficult as you think it would be. Contact us for the kit, We sell a basic kit for only $435 delivered to the USA. It now includes 8 new nozzles, all O-rings and the copper washers. The tiny replacement steel balls and the return line seals are also available. Cheaper then anywhere else. Hopefully this helps anyone out who is looking to rebuild injectors. You can contact me at nathan@wholesaleinjectors.com or purchase at www.wholesaleinjectors.com. We will sell individual parts too if your interested on the website, but this kit will cover your rebuild.
(We have the standard or the +30 nozzles for the LB7 and the LLY)
Please don’t post requests for parts on the comment section. PLEASE use the email I provided above to contact me about parts or even questions. I don’t look at this page enough to be able to respond to requests here in a timely manner. Thanks