Video tutorial on how to remove the anti shudder valve (asv) on a VW Golf, Jetta, Bora, MK4 TDI PD BEW engine. Some other models that came equipped with a PD100 included some Skoda models, Audi models, and VW Passat. After a while of operation, the anti shudder valve does build up with dirt and debris which does need to be cleaned. Anti shudder valves can also malfunction over time either getting stuck open or closed, therefore not allowing the engine to start. The original function of the unit shudder valve is to prevent a “run-away diesel” and to allow for quieter engine shutdowns. This particular tutorial was done on a 2004 Volkswagen Golf TDI.
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Tools/Supplies Needed:
-interlocking pliers
-allen wrench
Procedure:
-first remove the engine cover by pulling straight up on the two front corners, once it’s release pull straight towards you
-next remove the boost hose from the plastic tube and then from the anti shudder valve
-remove the clamp on the plastic tube side using the interlocking pliers by squishing the tabs and moving it off the rubber hose
-pull straight out of the anti shudder valve, ensure that you disengage the snap ring
-remove the three allen head bolts, two are visible on top and the other is hidden underneath of the unit
-remove the anti shudder valve from the intake
-disconnect the electrical connector from the anti shudder valve motor unit, there is a tab on the side that needs to be pulled back to disengage it from the clip
-all allen head bolts are the same length
-when reinstalling, ensure the mounting faces are clean
-installation in reverse
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© 4DIYers 2013
All Rights Reserved
No part of this video or any of its contents may be reproduced, copied, modified or adapted, without the prior written consent of the author.
Enhance your outdoor living space by building your own slide-on wire hung canopy system for your pergola. They provide adjustable shade creating a relaxing, stylish outdoor living space which can greatly increase the appeal of your home and give an oasis for family and friends to enjoy the great outdoors in comfort, even on the sunniest of days.
Wire hung canopies are easy to add to an existing pergola or a free standing structure. Follow this step by step tutorial video to make one for yourself. Use the calculator (link below) and enter your structure’s dimensions for an immediate computation for the number of panels required, size of panels, and span distances.
The calculator also provides a detailed materials list catered to your specific measurements. Use the materials list and visit https://www.sailrite.com to order the supplies and tools you need to make your own wire hung canopy system today!
Slide-On Wire Hung Canopies Calculator Link: https://fabric-calculator.com/wirehungcanopy/index.html
How to Make a Slide-On Wire Hung Canopy Chapters:
• Measuring Pergola & Calculating Panel Dimensions – 0:34 min
• Installing Eye Bolts – 4:34 min
• Rigging Wires – 10:10 min
• Cutting Fabric & Hemming Sides – 21:24 min
• Creating First Sleeve – 35:22 min
• Creating Intermediate Sleeves – 41:18 min
• Creating Last Sleeve – 51:35 min
• Installing Drainage Grommets – 55:49 min
• Preparing Pipes for Sleeves – 59:08 min
• Attaching Hardware to Panels – 1:06:46 min
• Hanging Panels – 1:15:44 min
• Installing Pulley & Rope System (Optional) – 1:17:01 min
• Materials List – 1:36:58 min
Materials List:
Polyfab Pro Stainless Steel Eye Bolt With Nut & Washers 5/16″ (8mm) – Item # 120270
Polyfab Pro Stainless Steel Turnbuckle Eye & Eye With Nut 5/16″ (8mm) – Item # 120267
½” EMT Conduit Pipe *
Nicopress Sleeves 1/8″ – Item # 23103
Wire Rope 7×7 Stainless Steel 1/8″ – Item # 105433
Phifertex Plus Vinyl Mesh Garden Green 54″ Fabric – Item # 3013966
Seamstick 1/4″ Basting Tape for Canvas – Item # 104167
Profilen PTFE Lifetime Thread Clear 4oz Cone – Item # 107128
Strap Eye Stamped Stainless Steel by Suncor – Item # 120461
Self-Drilling Screws Stainless Steel #8 x ½”
Fixed Eye Snap Hook Stainless Steel 3/8″ – Item # 105434
Harken 092 Cheek Bullet Block – Item # 123092 ᶲ
Pan Head Screws Stainless Steel #8 x ¾” * ᶲ
Harken 226 Micro Block Double – Item # 120387 ᶲ
Harken 082 Bullet Block Single – Item # 123082 ᶲ
Leechline Dacron 1/8″ – Item # 212114 (Black) – Item # 21209 (White) ᶲ
Harken 471 Micro Carbo-Cam Cleat – Item # 423100 ᶲ
Pan Head Screws Stainless Steel #8 x 1 ¼” * ᶲ
Spur Grommet #2 – Item #26316 – Not required for Phifertex fabric!
1” Polyester or Sunbrella Webbing – Item #531600 – Not required if pulley rope system is used
Tools List:
Nicopress Installation Tool – Item # 19203
Sailrite® Canvas Patterning Ruler – Item # 107040
Sailrite® Edge Hotknife Package (110 Volt) – Item # 103800
Sailrite Ultrafeed® LSZ-1 PLUS Walking Foot Sewing Machine – Item # 300602
Sailrite® Deluxe 5 1/2″ Magnetic Sewing Guide – Item # 103597
Tube Cutting Tool – Item # 1358
Premium Cutting Block 5″ x 5″ – Item # 103651
Hole Cutter 1/8″ (4mm) – Item # 102235
Dies Set for Spur Grommet #2 – Item #18203 – Not required for Phifertex fabric!
Common Household Tools List:
Ladder, Tape Measure, Pencil, Marker, Yardstick, L-Square, Hacksaw, Scissors, Metal File, Dremel Tool & Cutting Wheel, Stapler, Drill & Bits (1/8” & 5/16), ¼” Socket Driver, Wrench, Screw Driver, Hammer, Needle Nose Pliers
Key/Legend:
* Must be supplied by local hardware store
ᶲ Required only for Rope Pulley Open/Close System
Slide-On Wire Hung Canopies Calculator Link: https://fabric-calculator.com/wirehungcanopy/index.html
Several viewers have asked what was used to build the wooden pergola in this video. Here is the list of the main materials used:
• Posts = 6 x 6 x 10′ Red Cedar Timber – Rough Sawn (Actual Size 6″ x 6″ x 10′) – 4 each
Posts = 6 x 6 x 12′ Red Cedar Timber – Rough Sawn (Actual Size 6″ x 6″ x 12′) – 1 each
• Roof Slats = 2 x 6 x 16′ Red Cedar Lumber – Rough Sawn (Actual Size 1-3/4″ x 5-3/4″ x 16′) – 11 each
• Side Beams = 2 x 8 x 16′ Red Cedar Lumber – Rough Sawn (Actual Size 1-3/4″ x 7-3/4″ x 16′) – 4 each
• 3/8″ x 10″ Carriage Bolts – 12 each
• 3/8-16 Hex Nuts – 12 each
• 3/8″ Flat Washers – 12 each
• #9 x 3″ Premium Exterior Deck Screws – 5lb box
• OZCO Ornamental Wood Ties 6″ x 6″ Post Base Kit – 4 each
• Grip Fast 1/2″ x 4-1/4″ Wedge Anchor – 4 each
• Cabot Semi-Solid Deck & Siding Stain Redwood – 3 gallons